STREAM 01 — POLYMER
Recycled HDPE & PP
Post-industrial and post-consumer polymers diverted from landfill and incineration, processed into a consistent structural feedstock instead of new virgin plastic.
+300K
Pallets
Yearly
+100%
Recycled
Inputs
+63%
Projected
IRR
Composite Pallets
Engineered From
Recycled Waste
High-Performance Composite Pallets Built From Recycled Plastic And End-Of-Life Tire Rubber
Forged From Waste
Duraflex.
$0B
GLOBAL PALLET MARKET / TAM
0
PALLETS / YEAR — BASE CAPACITY
0%
TARGET EBITDA MARGIN
0%
RECYCLED-CONTENT INPUTS
[ 01 / THE PROBLEM ]
Two waste streams,
Two waste streams,
one material answer
The world buries billions of plastic units and over one billion scrap tires every year. At the same time, global supply chains burn through wood pallets that crack, splinter and demand constant replacement. Duraflex converts the first problem into the solution for the second.
STREAM 02 — RUBBER
End-of-Life Tire Crumb
Crumb rubber reclaimed from discarded tires (0.15–0.6 mm) — an abundant, low-volatility waste stream that becomes the elastomeric reinforcement inside every pallet.
[ 02 / CIRCULAR MODEL ]
We close the loop
Extraction, production, use, end-of-life — then back again. Duraflex pallets are recyclable at end of life, feeding the same composite line that built them.
/01
Reclaim
Waste polymer and scrap tire rubber are collected from diversified, contracted suppliers.
/02
Compound
Controlled thermal mixing homogenizes the proprietary TPE composite to a tight spec.
/03
Mold
High-tonnage injection molding forms structurally ribbed, dimensionally precise pallets.
/04
Recover
At end of life, pallets are reground and returned to feedstock — no landfill, no incineration.
[ 03 / MATERIAL SCIENCE ]
The composite
The composite
is the moat
The innovation isn't recycling — it's material engineering. Blending crumb rubber into recycled HDPE/PP under optimized injection parameters yields mechanical behavior that pure recycled plastic can't match, and that competitors can't easily replicate.
Proprietary TPE Formulation
An in-house thermoplastic-elastomer blend of recycled HDPE/PP and calibrated crumb rubber. Continuous optimization and vertical quality control create a technical barrier to entry.
FEEDSTOCK / TPE COMPOUND
Engineered, not just recycled
VS. RECYCLED PLASTIC
Impact Resistant
Elastomeric reinforcement absorbs dynamic stress and reduces the brittleness and fatigue cracking that plague recycled-only pallets.
VS. WOOD
Longer Lifecycle
No splinters, no nails, no moisture absorption. Durable rotations lower total cost of ownership and replacement frequency.
AUTOMATION-READY
Built for robots
Dimensional precision and structural integrity engineered for conveyor systems, automated racking and export compliance.
STRUCTURAL RIB GEOMETRY
Reinforced where load lives
Vertical Quality Control
Formulation, compounding and molding run under one roof, validated by an in-house testing laboratory before any pallet ships.
[ 04 / PRODUCTION PROCESS ]
From crumb
From crumb
to pallet
Four controlled stages on mature, proven injection-molding technology — low execution risk, high operating leverage.
01
Material Prep
Plastic feedstock processing, rubber crumb calibration (0.15–0.6 mm) and additive blending.
/ INPUT
02
Compounding
Controlled thermal mixing, material homogenization and continuous consistency monitoring.
/ COMPOUND
03
Injection Molding
High-pressure molding into industrial molds with structural rib reinforcement and dimensional control.
/ FORM
04
Cooling & QA
Automated cooling cycle, structural inspection and quality-assurance testing before dispatch.
/ OUTPUT
PLANT / CAPACITY
Industrial
Industrial
by design
High-tonnage injection systems on a modular, multi-shift production line. The model is replicable: add molds, add lines, or replicate the plant near new logistics hubs and recycling suppliers.
UNIT / LINE-01
HIGH-TONNAGE INJECTION LINE
THROUGHPUT
300K
units / year, multi-shift capable
EQUIPMENT
Molding
EQUIPMENT
Clamp Unit
LIFESPAN
10+ YR
machinery life, low maintenance CAPEX
TOOLING
Industrial pallet molds & rib reinforcement
PROCESS
Dimensional precision under high pressure
[ 05 / QUALITY CONTROL ]
Certified in
Certified in
our own lab
Industrial clients certify pallets before integration. Our in-house laboratory validates every batch — load, impact, dimensional accuracy and material consistency — reducing qualification risk and onboarding time. Tap any unit to watch it run.
- ✓ Static & dynamic load validation
- ✓ Impact resistance evaluation
- ✓ Dimensional accuracy verification
- ✓ Material consistency analysis
[ 06 / PRODUCT LINE ]
Configured for
Configured for
every floor
A modular family built on standard global footprints. Indicative configurations below — final mechanical ratings issued per product data sheet.
DF / DECK
RIBBED COMPOSITE DECK — 4-WAY ENTRY
WHY COMPOSITE
Lower lifecycle cost,
Lower lifecycle cost,
higher performance
Hygienic and washable. Immune to moisture, rot and infestation. Exempt from ISPM-15 heat treatment for export. Consistent tare weight for predictable freight. One material, fully recyclable at end of life.
DF-STD
Standard
General-purpose distribution pallet for FMCG, retail and warehousing. Nestable, light handling, 4-way entry.
- FOOTPRINT
- 1200 × 1000 mm
- ENTRY
- 4-WAY
- DECK
- OPEN / RIBBED
- USE
- DISTRIBUTION
DF-RACK
Heavy-Duty Racking
Reinforced structure with optional steel inserts for beam racking and automated storage at higher dynamic loads.
- FOOTPRINT
- 1200 × 1000 mm
- LOAD CLASS
- RACKABLE
- REINFORCE
- STEEL-INSERT OPT.
- USE
- ASRS / RACKING
DF-EXP
Export
Euro-footprint, lightweight one-way and multi-trip export pallet. No fumigation, no heat treatment, ISPM-15 exempt.
- FOOTPRINT
- 1200 × 800 mm
- COMPLIANCE
- ISPM-15 EXEMPT
- PROFILE
- LIGHTWEIGHT
- USE
- EXPORT
DF-HYG
Hygiene / Closed-Deck
Smooth closed-deck surface for food, pharma and cleanroom. Fully washable, no crevices, no contamination traps.
- FOOTPRINT
- 1100 × 1100 mm
- DECK
- CLOSED / SMOOTH
- HYGIENE
- WASHABLE
- USE
- FOOD / PHARMA
[ 07 / ESG IMPACT ]
Measurable
Measurable
by design
Duraflex isn't an offset story — it's a circular industrial process with revenue from day one. Every pallet diverts waste, displaces virgin polymer, and helps customers report real Scope 3 reductions in a high-volume procurement line.
0
MAJOR WASTE STREAMS DIVERTED
Plastic waste and end-of-life tire rubber pulled from landfill, incineration and informal disposal — at full 300,000-unit capacity.
Scope 3
CUSTOMER EMISSIONS ENABLEMENT
Recycled-content procurement and measurable waste diversion strengthen customers' sustainability disclosures and science-based targets.
0
TIMBER SOURCED
No deforestation pressure versus wood pallets, with a longer usable lifecycle that lowers embedded carbon per shipment.
Art 8/9
SFDR / EU TAXONOMY RELEVANCE
Positioned within circular-economy manufacturing and resource-efficiency themes for climate-aligned fund mandates.
KPIs
AUDITABLE REPORTING
Tons of plastic and rubber diverted, recycled-content %, lifecycle duration and avoided emissions vs. a virgin-plastic baseline.
+Jobs
SOCIAL & GOVERNANCE
Domestic manufacturing capacity, responsible waste utilization, transparent sourcing and industrial-grade quality control.
[ 08 / MARKET OPPORTUNITY ]
Tiny share.
Tiny share.
Full capacity.
Pallets are non-discretionary supply-chain infrastructure with recurring replacement demand and low obsolescence risk. Duraflex needs a vanishingly small slice of the market to run at full capacity.
$0B
TAM — GLOBAL PALLET MARKET
$15–20B
SAM — PLASTIC PALLET SEGMENT
$0M
SOM — YEAR-1 REVENUE POTENTIAL
<0.05%
MARKET PENETRATION REQUIRED
[ 09 / INVESTMENT ]
An industrial
An industrial
cash-flow asset
Duraflex is raising USD 6.5M to commission its first 300,000-unit line — a capital-efficient, asset-backed platform with infrastructure-style stability and private-equity-style returns.
0%
PROJECTED 5-YEAR IRR (BASE)
0x
MOIC — MULTIPLE ON CAPITAL
0 YR
PAYBACK PERIOD
$0M
YEAR-1 EBITDA (25% MARGIN)
[ USE OF FUNDS — USD 6.5M ]
Capital is expenditure-focused and asset-backed: long-life industrial equipment with resale value, full commissioning of the first production line, and a working-capital buffer. Year-1 revenue potential ~$16.5M; ~63% EBITDA-to-CAPEX ratio.
[ EXIT — YEAR 5 ]
8x
EBITDA EXIT MULTIPLE (BASE)
$40M
PROJECTED ENTERPRISE VALUE
Multiple credible buyers: global pallet manufacturers, logistics-infrastructure groups, industrial PE roll-ups, and ESG / infrastructure funds. Industrial comps trade 6x–10x EBITDA; even a conservative 6x keeps IRR ~49%.
Downside stress case (80% utilization, 22% margin, 6x exit) still projects ~35–40% IRR.
PHASE 1 / YEAR 1
Commissioning
- Ramp production capacity
- Convert LOIs to binding contracts
- Optimize operational efficiency
PHASE 2 / YEARS 2–3
Margin Expansion
- Improve cost efficiencies
- Diversify customer base
- Capture ESG pricing premium
PHASE 3 / YEARS 3–5
Expansion
- Second line or new plant
- Optional RFID / smart pallets
- Regional geographic replication
Confidentiality notice — figures shown are indicative base-case projections from the Confidential Investment Memorandum (v1.0, 2026) and are provided for discussion purposes only. They do not constitute an offer to sell securities. Forward-looking projections involve risk and may differ materially from actual results.
[ 10 / CONTACT ]
Specs, samples
Specs, samples
& capital
Procurement teams, logistics operators and institutional investors — start the conversation. Tell us what you move and we'll respond with data sheets, samples or the full memorandum.
- GENERAL & SALES
- contact@duraflexpallets.com
- INVESTOR RELATIONS
- invest@duraflexpallets.com
- RESPONSE WINDOW
- Within 2 business days
- STATUS
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